Sevis Ovaviu
Dispelamasin bilong karamapim lektrod bilong baterii bungim 'automated web handling', 'vision-based alignment', na 'recipe-driven control' bilong wokim ol 'electrode' we ol i ken wokim gen. Transfer koting mekanisme i stopim sabstret long senis taim em i holim ±1% koting yunifomiti long ol 'discontinuous zones'. Ol 'real-time monitoring 'thickness' na 'defect detection' sistem i save makim ol 'deviation' hariap tru. Wantaim kompatibiliti bilong 100-400mm web widths na spit i go inap long 5 m/min, em i save bungim ol nupela samting na ol indastriel rikwaemen bilong lab-skel, na mekim ol bikpela samting olsem intafesel integriti na draim konsistensi i stap pastaim long kamapim planti.
Ol Ikwipmen we i go wantaim
Bikpela ikwipmen konfiguresen
|
Nogat |
Nem |
Bren |
| 1. |
Swit bilong win |
Chint |
| 2. |
PLC kontrola |
Japan Omron/Huichuan |
| 3. |
Tatsim skrin |
Kunlun pas stet |
| 4. |
Namel rilei |
Schneider/Omron |
| 5. |
Servo motor |
Japan Panasonic/Ruineng (bihainim taim bilong baim) |
| 6. |
Planetary reducer |
Aibo/Dick Cisco |
| 7. |
Seket breka |
Chint |
| 8. |
Ac kontakta |
Chint |
| 9. |
Solid-state relay |
Ol i wokim long Saina |
| 10. |
Tempereja kontrola |
Omron/Atai |
| 11. |
Otomatik stretim (klos lup) |
Servo motor drive |
| 12. |
Otomatik tensen (tensen long fran) |
PID i bosim spit bilong mota |
| 13. |
Otometik tensen (tensen long baksait) |
PID i bosim spit bilong mota |
| 14. |
Optikal faiba ai |
Panasonic bilong Japan |
| 15. |
Pneumatic element |
Jadek |
| 16. |
Rodless cylinder |
Shian |
| 17. |
Dip grov bal bearing |
NSK/SKF |
| 18. |
Blowa bilong win |
Stainless steel, multi-wing low noise, Guangzhou |
Ol wok bilong ol ikwipmen:
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Fit sistem |
Litiam ain fosfet, litiam kobalt, litiam manganet, ternari, litiam nikel kobalt manganet na ol narapela sistem; Oil, wara sistem bilong 'positive' na 'negative' 'electrode coating' proses; Proses bilong putim 'supercapacitor coating' |
|
| 2. |
Tiknes bilong sabstret |
Aluminium foil (Al) : 8 ~ 30um Copper foil (Cu) : 6 ~ 30um |
|
| 3. |
Disain bikpela bilong rol pes |
450 mm |
|
| 4. |
Luksave long bikpela bilong 'coating' |
100~350mm-380mm,Max400mm |
|
| 5. |
Spid bilong wok bilong masin bilong ol masin |
4m/min |
|
| 6. |
Spit bilong koting |
1-2m/min |
I dipen long stok na tiknes bilong koting |
| 7. |
Em i gutpela long 'slurry viscosity' |
Oily solvent 2500-10000 Cps |
Koting we i save kamap namel long taim |
|
Solvent bilong wara 1000-6000 Cps |
|||
|
2000~12000 Cps |
Koting i go het |
||
| 8. |
Wanpela sait koting draipela tikpela mak |
50-150μm 50~300g/m2 |
Bikos long ol samting bilong skin, em i posibol long noken bung long wankain taim |
| 9. |
Minimum longpela we i save kamap namel long taim |
4mm |
|
| 10. |
Minimum longpela bilong 'coating' bilong planti seksen |
20mm |
|
| 11. |
Pasin bilong solvent Gutpela strongpela konten |
Oily solvent NMP(sg=1.033,bp=204℃) |
Bilong lukluk tasol |
|
Aqueous solvent H2O/NMP(sg=1.000,bp=100℃) |
Bilong lukluk tasol |
||
| 12. |
Minimum longpela we i save kamap namel long taim |
Cathode SC. 55%±20% |
|
|
Anode SC. 55%±20%(PVDF system) |
Bilong lukluk tasol |
||
| 13. |
Rot bilong karamapim |
Wanpela-leia fran na baksait 2-pela seksen i no wankain intaval intamiten trensfer koting/namba tu pes otomatik traking/kontiniu koting |
|
| 14. |
Sabstret i ran long rot |
Forwod koting, sabstret positif na rives emti foil operesen |
|
| 15. |
Rolim gaid ausait long rot bilong kukim bret |
Samting olsem φ80mm aluminium gaid rola, pes hat oksidesen |
Pinisim Rc0.4 |
Struksa bilong wanwan hap
1). Rot bilong tanim:
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Straksa bilong putim antap long rola |
Monolithic vertical mounting (thickness 30mm) |
|
| 2. |
Tensen kontrol sistem |
PID kontrolim spit bilong mota kontrolim graviti blok posisen, presa kontrolim tensen |
|
| 3. |
Mod bilong stretim |
Otometik EPC kontrol, strok 50mm, deviesen koreksen kontrola stretpela ±0.5mm |
Ultrasonik diteksen, inap long luksave long 'transparent membrane' |
| 4. |
Rot bilong tanim |
Ol i pasim 'material roll' wantaim 3-inch 'inflating shaft' na i gat sapot long wanpela sait; |
|
| 5. |
Sabstret i ran long rot |
Go het na go bek |
|
| 6. |
Daereksen bilong lusim |
Antap na daunbilo |
|
| 7. |
Unwinding winding diameter |
Ф85~Ф300mm |
|
| 8. |
Maksimum bearing kapasiti bilong 'inflatable shaft' |
100Kg/ hap |
|
| 9. |
Spesifikasen bilong dram |
Longpela bilong en i liklik o wankain olsem 430mm, insait bilong en i olsem 76mm (3 ins) |
|
| 10. |
Namba bilong ol 'inflatable shaft strips' |
Wanpela hap bilong |
|
| 11. |
Pletfom bilong kisim |
Dabol stik pres belt, opim slot |
|
| 12. |
Mod bilong draivim ka |
Inveta i bosim AC mota |
2). Het straksa:
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Bikpela draiv moto |
Servo motor |
|
| 2. |
Intermittent drive motor |
Servo motor |
|
| 3. |
Wok bilong skrapim |
Strongpela set taip dabol-sait koma skraper, sabstret, set 40Cr elektropleiting |
|
| 4. |
Scraper Angle rotation control |
Muvim handel na tanim |
|
| 5. |
Koting rol |
Hatpela krom plet pes, diamita Ø128mm; Holo straksa |
|
| 6. |
Bek rol |
Diamita Ø128mm, ol i putim EPDM long en, na 'roller surface grinding' |
|
| 7. |
Tank miksim |
Dispela 'rodless cylinder' i save muv long wanpela stretpela lain na spit bilong en i save senis long stopim 'slurry' long pundaun |
|
| 8. |
Ol i stretim mak bilong 'scraper' |
Stretim olgeta 'servo tool', bosim 'lift' bilong 'tool holder'. Mak bilong apim 1~300um |
|
| 9. |
Plet bilong 'baffle' |
Mekim 'steel plate' + 'foaming sea surface', yu ken stretim bikpela bilong 'coating' |
|
| 10. |
Mod bilong operesen |
Tasim skrin + operesen bilong baten |
Komon eksen em i ekstenel ki |
3).Baking
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Draim bile straksa insait long bodi |
Indipenden insait disain, sip taip disain |
|
| 2. |
Longpela bilong aven |
3-pela seksen, 1.5 mita wanwan, olgeta bilong 4.5 mita |
|
| 3. |
Sit ain samting bilong draim dak na win dak |
Insait lain SUS304 steinles stiel, ausait lain SUS 201 steinles stiel |
|
| 4. |
Mode bilong draivim aven gaid rola |
Pasiv transmisen mod |
|
| 5. |
Kontrol bilong tempereja |
Divaidim i go long nomol opereting tempereja kontrol, ovatemperature monitoring alam proteksen kontrol, ovatemperature bai kamap krai na lait alam, na katim bikpela hiting pawa saplai; |
|
| 6. |
Rot bilong hatim |
Elektrikel hiting, hot ea sirkulesen straksa |
|
| 7. |
Pawa bilong hatim wanpela oven tasol |
10KW/ knot; 3-pela seksen i gat 30KW; |
|
| 8. |
Tempereja insait long 'baking channel' |
Rum tempereja ~140 digri, singel seksen tempereja difrens < 5 digri, wanwan stej indipenden kontrol |
|
| 9. |
Tempereja bilong bodi long taim bilong operesen |
Tempereja we ol i skelim i no winim o wankain olsem tempereja we ol i makim 50% |
|
| 10. |
Blow mode |
Antap na daunbilo win, win i kam bek daunbilo, indipenden hiting bodi bilong ea rum, indipenden tempereja kontrol, indipenden win volium kontrol |
|
| 11. |
Wanwan seksen eksos win volium kontrol |
Indipenden kontrol long rot bilong masin valv |
|
| 12. |
Kontrol bilong fen bilong hatim |
Otometik kontrol |
|
| 13. |
Kontrol bilong 'exhaust fan' |
Otometik kontrol |
|
| 14. |
Kontrol bilong hatim |
Solid-state relay |
|
| 15. |
Sistem bilong kisim bek solvent |
Nogat, instolesen intafeis tasol i stap |
|
| 16. |
Olgeta 'exhaust air volume' |
500-1300㎥/H |
Valv bilong win em inap long senis |
| 17. |
Distribusen bilong 'exhaust fan' |
1 eksos fen |
|
| 18. |
Insulesen bilong bikpela bodi |
Dabol-leia straksa, insulesen leia tiknes 80mm, glas wul hat insulesen |
4). Pasin bilong pulim na tanim:
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Sistem bilong bosim strong bilong winding |
Kontrol bilong 'taper tension', bihainim sais bilong 'winding diameter', stretim sais bilong 'tension', long stopim bikpela 'roll' i no wankain. |
|
| 2. |
Stretim winding |
Otometik EPC kontrol, raun 50mm |
|
| 3. |
Rot bilong tanim |
Rol i pas wantaim wanpela 3-inch 'inflatable shaft' na i sapotim long wanpela sait |
|
| 4. |
Sabstret i ran long rot |
Go het na go bek |
|
| 5. |
Daereksen bilong tanim |
Antap na daunbilo |
|
| 6. |
Diamita bilong winding |
Ф85~Ф300mm |
|
| 7. |
Maksimum bearing kapasiti bilong 'inflatable shaft' |
100Kg/strip |
|
| 8. |
Spesifikasen bilong dram |
Longpela bilong en i liklik o wankain olsem 430mm, insait bilong en i olsem 76mm (3 ins) |
|
| 9. |
Namba bilong ol 'winding inflatable shafts' |
Wanpela hap bilong |
|
| 10. |
Pletfom bilong kisim |
Wanpela stik pres belt, op slot |
|
| 11. |
Mod bilong draivim ka |
Servo motor kontrol |
|
| 12. |
Rola gaid straksa bilong putim |
Vertikal kain |
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Bikpela kontrol sistem |
Skrin bilong tatsim, PLC, modul, servo sistem |
|
| 2. |
Rot bilong wok |
Manuel, otomatik, imejensi stop; Ol i ken wok long masin pastaim na bihain |
|
| 3. |
Setim mak bilong koting na longpela bilong en |
Longpela bilong 'coating' 20.0 ~ 3200.0mm |
Software inap long pasim mak |
| 4. |
Alarm situesen |
Longpela bilong 4.0 ~ 300.0mm |
|
| 5. |
Wok bilong kaunim |
Taim divais i bagarap, 'touch screen' bai soim 'fault prompt' skrin |
|
| 6. |
Rot bilong stretim tik bilong het na tel long sampela taim |
Namba/longpela bilong prodaksen |
5). Kontrol sistem:
6). Otomatik sistem bilong givim kaikai:
kastoma-i gat
Sais na kwaliti bilong ol samting bilong putim 'coating':
6500 * 1298 * 1971(L×W×H);3000kg(bilong lukluk tasol)
Stretpela bilong ol ikwipmen
1. Stretpela bilong hatwea
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
skrapim |
Raunpela 'runout' Liklik o wankain olsem 1.5um, stretpela Liklik o wankain olsem 1.5um |
|
| 2. |
Koting rol |
Raunpela 'runout' Liklik o wankain olsem 1.5um, stretpela Liklik o wankain olsem 1.5um |
|
| 3. |
Bek rol |
Circular runout Liklik o wankain olsem 15um, stretpela Liklik o wankain olsem 15um |
|
| 4. |
Koreksen bilong deviesen |
±1mm |
|
| 5. |
Seting bilong ol tul i bosim stretpela bilong ripit |
±1um |
|
| 6. |
Stretpela wok bilong bosim tempereja kontrola |
Liklik o wankain olsem ±2 digri |
2.Stretpela bilong koting
|
Samting |
Toksave |
Stendet (Spid V=1.5 m /min) |
|
|
A (trailing) |
Liklik o wankain olsem 1mm (i go wantaim 'slurry viscosity' na 'binder characteristics') |
|
B(Abnormal eria bilong het) |
10mm |
|
|
C(Tail anomaly area) |
6mm |
|
|
D(Edge effect area) |
Liklik o wankain olsem 3mm |
|
|
E(length error) /H(margin error) |
Liklik o wankain olsem ±0.5mm Liklik o wankain olsem ±0.7mm |
|
|
F (width error) |
±1mm |
|
|
M(width error) |
±1mm |
|
|
G1 (het tik) |
-5~+6um |
|
|
G2 (Tiknes bilong tel) |
-5~+6um |
|
|
I (reverse alignment error) |
Liklik o wankain olsem ±0.7mm Liklik o wankain olsem ±1 mm |
|
|
J Tiknes bilong wanpela sait pes densiti |
Hevi asua i liklik o wankain olsem ±1.5% Tiknes asua i liklik o wankain olsem ±1.5um |
|
|
Longpela mak |
(Rausim B, C, D eria) |
20.0-3200.0mm |
|
L1(Longpela bilong piksa) |
4.0-3200.0mm |
|
|
L2 (longpela i save kamap namel long taim) |
L1 +L2 Bikpela o wankain olsem 120mm |
Ol Aplikesen Kes
Patna Kampani
