Masin bilong putim 'electrode'
Ovaviu
Singel-stesen intermitten trensfe Elektrod Koting Masin i yusim wanpela presis rola trensfe mekanisim long putim ol elektrod sluri long ol karent kolekta foil. I no olsem 'direct coating', em i save separetim het bilong 'coating' long 'substrate', na dispela i mekim na i gat gutpela 'start/stop' kontrol na liklik 'tailing' long ol arere bilong 'pattern'. Dispela disain i rausim stretpela kontek namel long het bilong 'coating' na 'substrate', na i daunim ol hevi bilong bagarap na tu i sapotim ol 'slurries' we i gat bikpela 'viscosity'. Em i gutpela long 'pilot-line R&D, em i larim ol i senisim hariap namel long ol 'coating patterns' (olsem, ol 'discontinuous stripes' o 'patch') na i no gat senis long 'hardware'. Vacuum platen stabilization i mekim na 'coating thickness' i wankain maski long ol liklik 'foil'.
Profesenel Elektrod Koting Masin Saplaia bilong yu
Stat long 2003, wokabaut bilong mipela insait long bateri indastri i bin senis long saplaim ol gutpela bateri materiel na ol 'electrode film' i go long kamap wanpela ful-sevis provaida bilong ol 'turnkey' bateri prodaksen solusen.
Ol prodak bilong mipela i gat 'lithium ion battery coin cell assembly', 'automotive spot welder', na 'pouch cell assembly', na ol narapela samting.
Bikpela ikwipmen konfiguresen
|
Nogat |
Nem |
Bren |
| 1. |
Swit bilong win |
Chint |
| 2. |
PLC kontrola |
Japan Omron/Huichuan |
| 3. |
Tatsim skrin |
Kunlun pas stet |
| 4. |
Namel rilei |
Schneider/Omron |
| 5. |
Servo motor |
Japan Panasonic/Ruineng (bihainim taim bilong baim) |
| 6. |
Planetary reducer |
Aibo/Dick Cisco |
| 7. |
Seket breka |
Chint |
| 8. |
Ac kontakta |
Chint |
| 9. |
Solid-state relay |
Ol i wokim long Saina |
| 10. |
Tempereja kontrola |
Omron/Atai |
| 11. |
Otomatik stretim (klos lup) |
Servo motor drive |
| 12. |
Otomatik tensen (tensen long fran) |
PID i bosim spit bilong mota |
| 13. |
Otomatik tensen (tensen long baksait) |
PID i bosim spit bilong mota |
| 14. |
Optikal faiba ai |
Panasonic bilong Japan |
| 15. |
Pneumatic element |
Jadek |
| 16. |
Rodless cylinder |
Shian |
| 17. |
Dip grov bal bearing |
NSK/SKF |
| 18. |
Blowa bilong win |
Stainless steel, multi-wing low noise, Guangzhou |
Ol wok bilong ol ikwipmen:
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Fit sistem |
Litiam ain fosfet, litiam kobalt, litiam manganet, ternari, litiam nikel kobalt manganet na ol narapela sistem; Oil, wara sistem bilong 'positive' na 'negative' 'electrode coating' proses; Proses bilong putim 'supercapacitor coating' |
|
| 2. |
Tiknes bilong sabstret |
Aluminium foil (Al) : 8 ~ 30um Copper foil (Cu) : 6 ~ 30um |
|
| 3. |
Disain bikpela bilong rol pes |
450 mm |
|
| 4. |
Luksave long bikpela bilong 'coating' |
100~350mm-380mm,Max400mm |
|
| 5. |
Spid bilong wok bilong masin bilong ol masin |
4m/min |
|
| 6. |
Spit bilong koting |
1-2m/min |
I dipen long stok na tiknes bilong koting |
| 7. |
Em i gutpela long 'slurry viscosity' |
Oily solvent 2500-10000 Cps |
Koting we i save kamap namel long taim |
|
Solvent bilong wara 1000-6000 Cps |
|||
|
2000~12000 Cps |
Koting i go het |
||
| 8. |
Wanpela sait koting draipela tikpela mak |
50-150μm 50~300g/m2 |
Bikos long ol samting bilong skin, em i posibol long noken bung long wankain taim |
| 9. |
Minimum longpela we i save kamap namel long taim |
4mm |
|
| 10. |
Minimum longpela bilong 'coating' bilong planti seksen |
20mm |
|
| 11. |
Pasin bilong solvent Gutpela strongpela konten |
Oily solvent NMP(sg=1.033,bp=204℃) |
Bilong lukluk tasol |
|
Aqueous solvent H2O/NMP(sg=1.000,bp=100℃) |
Bilong lukluk tasol |
||
| 12. |
Minimum longpela we i save kamap namel long taim |
Cathode SC. 55%±20% |
|
|
Anode SC. 55%±20%(PVDF system) |
Bilong lukluk tasol |
||
| 13. |
Rot bilong karamapim |
Wanpela-leia fran na baksait 2-pela seksen i no wankain intaval intamiten trensfer koting/namba tu pes otomatik traking/kontiniu koting |
|
| 14. |
Sabstret i ran long rot |
Forwod koting, sabstret positif na rives emti foil operesen |
|
| 15. |
Rolim gaid ausait long rot bilong kukim bret |
Samting olsem φ80mm aluminium gaid rola, pes hat oksidesen |
Pinisim Rc0.4 |
Struksa bilong wanwan hap
1). Rot bilong tanim:
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Straksa bilong putim antap long rola |
Monolithic vertical mounting (thickness 30mm) |
|
| 2. |
Tensen kontrol sistem |
PID kontrolim spit bilong mota kontrolim graviti blok posisen, presa kontrolim tensen |
|
| 3. |
Mod bilong stretim |
Otometik EPC kontrol, strok 50mm, deviesen koreksen kontrola stretpela ±0.5mm |
Ultrasonik diteksen, inap long luksave long 'transparent membrane' |
| 4. |
Rot bilong tanim |
Ol i pasim 'material roll' wantaim 3-inch 'inflating shaft' na i sapotim long wanpela sait; |
|
| 5. |
Sabstret i ran long rot |
Go het na go bek |
|
| 6. |
Daereksen bilong lusim |
Antap na daunbilo |
|
| 7. |
Unwinding winding diameter |
Ф85~Ф300mm |
|
| 8. |
Maksimum bearing kapasiti bilong 'inflatable shaft' |
100Kg/ hap |
|
| 9. |
Spesifikasen bilong dram |
Longpela bilong en i liklik o wankain olsem 430mm, insait bilong en i olsem 76mm (3 ins) |
|
| 10. |
Namba bilong ol 'inflatable shaft strips' |
Wanpela hap bilong |
|
| 11. |
Pletfom bilong kisim |
Dabol rod pres belt, opim slot |
|
| 12. |
Mod bilong draivim ka |
Inveta i bosim AC mota |
2). Het straksa:
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Bikpela draiv mota |
Servo motor |
|
| 2. |
Intermittent drive motor |
Servo motor |
|
| 3. |
Wok bilong skrapim |
Strongpela set taip dabol-sait koma skraper, sabstret, set 40Cr elektropleting |
|
| 4. |
Scraper Angle rotation control |
Muvim handel na tanim |
|
| 5. |
Koting rol |
Hatpela krom plet pes, diamita Ø128mm; Holo straksa |
|
| 6. |
Bek rol |
Diamita Ø128mm, ol i putim EPDM long en, na 'roller surface grinding' |
|
| 7. |
Tank miksim |
Dispela 'rodless cylinder' i save muv long wanpela stretpela lain na spit bilong en i save senis long stopim 'slurry' long pundaun |
|
| 8. |
Ol i stretim mak bilong 'scraper' |
Stretim olgeta 'servo tool', bosim 'lift' bilong 'tool holder'. Mak bilong apim 1~300um |
|
| 9. |
Plet bilong 'baffle' |
Mekim 'steel plate' + 'foaming sea surface', yu ken stretim bikpela bilong 'coating' |
|
| 10. |
Mod bilong operesen |
Tasim skrin + operesen bilong baten |
Komon eksen em i ekstenel ki |
3).Beking
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Draim bile straksa insait long bodi |
Indipenden insait disain, sip taip disain |
|
| 2. |
Longpela bilong aven |
3-pela hap, 1.5 mita wanwan, olgeta bilong 4.5 mita |
|
| 3. |
Sit ain samting bilong draim dak na win dak |
Insait lain SUS304 steinles stiel, ausait lain SUS 201 steinles stiel |
|
| 4. |
Mode bilong draivim aven gaid rola |
Pasiv transmisen mod |
|
| 5. |
Kontrol bilong tempereja |
Divaidim i go long nomol opereting tempereja kontrol, ovatemperature monitoring alam proteksen kontrol, ovatemperature bai kamap krai na lait alam, na katim bikpela hiting pawa saplai; |
|
| 6. |
Rot bilong hatim |
Elektrikel hiting, hot ea sirkulesen straksa |
|
| 7. |
Pawa bilong hatim wanpela oven tasol |
10KW/ knot; 3-pela seksen i gat 30KW; |
|
| 8. |
Tempereja insait long 'baking channel' |
Rum tempereja ~140 digri, singel seksen tempereja difrens < 5 digri, wanwan stej indipenden kontrol |
|
| 9. |
Tempereja bilong bodi long taim bilong operesen |
Tempereja we ol i skelim i no winim o wankain olsem tempereja we ol i makim 50% |
|
| 10. |
Blow mode |
Antap na daunbilo win, win i kam bek daunbilo, indipenden hiting bodi bilong ea rum, indipenden tempereja kontrol, indipenden win volium kontrol |
|
| 11. |
Wanwan seksen eksos win volium kontrol |
Indipenden kontrol long rot bilong masin valv |
|
| 12. |
Kontrol bilong fen bilong hatim |
Otometik kontrol |
|
| 13. |
Kontrol bilong 'exhaust fan' |
Otometik kontrol |
|
| 14. |
Kontrol bilong hatim |
Solid-state relay |
|
| 15. |
Sistem bilong kisim bek solvent |
Nogat, instolesen intafes tasol i stap |
|
| 16. |
Olgeta 'exhaust air volume' |
500-1300㎥/H |
Valv bilong win em inap long senis |
| 17. |
Distribusen bilong 'exhaust fan' |
1 eksos fen |
|
|
Insulesen bilong bikpela bodi |
Dabol-leia straksa, insulesen leia tiknes 80mm, glas wul hat insulesen |
4). Pasin bilong pulim na tanim:
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Sistem bilong bosim strong bilong winding |
Kontrol bilong 'taper tension', bihainim sais bilong 'winding diameter', stretim sais bilong 'tension', long stopim bikpela 'roll' i no wankain. |
|
| 2. |
Stretim winding |
Otometik EPC kontrol, raun 50mm |
|
| 3. |
Rot bilong tanim |
Rol i pas wantaim wanpela 3-inch 'inflatable shaft' na i sapotim long wanpela sait |
|
| 14. |
Sabstret i ran long rot |
Go het na go bek |
|
| 15. |
Daereksen bilong tanim |
Antap na daunbilo |
|
| 16. |
Diamita bilong winding |
Ф85~Ф300mm |
|
| 17. |
Maksimum bearing kapasiti bilong 'inflatable shaft' |
100Kg/strip |
|
| 18. |
Spesifikasen bilong dram |
Longpela bilong en i liklik o wankain olsem 430mm, insait bilong en i olsem 76mm (3 ins) |
|
| 19. |
Namba bilong ol 'winding inflatable shafts' |
Wanpela hap bilong |
|
| 20. |
Pletfom bilong kisim |
Wanpela stik pres belt, op slot |
|
| 21. |
Mod bilong draivim ka |
Servo motor kontrol |
|
| 22. |
Rola gaid straksa bilong putim |
Vertikal kain |
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
Bikpela kontrol sistem |
Skrin bilong tatsim, PLC, modul, servo sistem |
|
| 2. |
Rot bilong wok |
Manuel, otomatik, imejensi stop; Ol i ken wok long masin pastaim na bihain |
|
| 3. |
Setim mak bilong koting na longpela bilong en |
Longpela bilong 'coating' 20.0 ~ 3200.0mm |
Software inap long pasim mak |
| 4. |
Alarm situesen |
Longpela bilong en 4.0 ~ 300.0mm |
|
| 5. |
Wok bilong kaunim |
Taim divais i bagarap, 'touch screen' bai soim 'fault prompt' skrin |
|
| 6. |
Rot bilong stretim tik bilong het na tel long sampela taim |
Namba/longpela bilong prodaksen |
5). Kontrol sistem:
6). Otomatik sistem bilong givim kaikai:
Kastoma-i papa bilong en
Sais na kwaliti bilong ol samting bilong putim 'coating':
6500 * 1298 * 1971(L×W×H);3000kg(bilong lukluk tasol)
Stretpela bilong ol ikwipmen
1. Stretpela bilong hatwea
|
Nogat |
Samting |
Teknikel paramita |
Toksave |
| 1. |
skrapim |
Raunpela 'runout' Liklik o wankain olsem 1.5um, stretpela Liklik o wankain olsem 1.5um |
|
| 2. |
Koting rol |
Raunpela 'runout' Liklik o wankain olsem 1.5um, stretpela Liklik o wankain olsem 1.5um |
|
| 3. |
Bek rol |
Circular runout Liklik o wankain olsem 15um, stretpela Liklik o wankain olsem 15um |
|
| 4. |
Koreksen bilong deviesen |
±1mm |
|
| 5. |
Seting bilong ol tul i bosim stretpela bilong ripit |
±1um |
|
| 6. |
Stretpela wok bilong bosim tempereja kontrola |
Liklik o wankain olsem ±2 digri |
Stretpela koting
|
Samting |
Toksave |
Stendet (Spid V=1.5 m /min) |
|
|
A (trailing) |
Liklik o wankain olsem 1mm (i go wantaim 'slurry viscosity' na 'binder characteristics') |
|
B(Eria bilong het we i no stret) |
10mm |
|
|
C(Tail anomaly area) |
6mm |
|
|
D(Edge effect area) |
Liklik o wankain olsem 3mm |
|
|
E(length error) /H(margin error) |
Liklik o wankain olsem ±0.5mm Liklik o wankain olsem ±0.7mm |
|
|
F (width error) |
±1mm |
|
|
M(width error) |
±1mm |
|
|
G1 (het tik) |
-5~+6um |
|
|
G2 (Tiknes bilong tel) |
-5~+6um |
|
|
I (reverse alignment error) |
Liklik o wankain olsem ±0.7mm Liklik o wankain olsem ±1 mm |
|
|
J Tiknes bilong wanpela sait pes densiti |
Hevi asua i liklik o wankain olsem ±1.5% Tiknes asua Liklik o wankain olsem ±1.5um |
|
|
Longpela mak |
(Rausim B, C, D eria) |
20.0-3200.0mm |
|
L1(Longpela bilong piksa) |
4.0-3200.0mm |
|
|
L2 (longpela i save kamap namel long taim) |
L1 +L2 Bikpela o wankain olsem 120mm |
Bilong wanem Yu mas makim mipela
Kwaliti Asurens
Mipela i save bihainim strong ol intanesenel kwaliti menesmen sistem standet. Ol prodak bilong mipela i bin winim planti setifikesen we i gat ISO, CE, na UL, na dispela i mekim na ol i ken wok gut na i stap gut longpela taim.
Profesenel Sevis Tim
I gat wanpela ekspiriens teknikel sapot tim na ol wokman bilong sevis bihain long salim ol samting bilong givim ol kastoma wantaim gutpela na taim stret teknikel sapot, na tu ol operesen na mentenens garanti.
Teknoloji lidasip
Kampani i bin kamapim wanpela 'high-efficiency energy conversion technology, na i save promotim ol nupela prodak, na i save holim yet namba wan ples bilong en long sait bilong ol pawa menesmen sistem.
Ol samting bilong masin bilong putim 'electrode'
Precision Coating
I givim ol wankain leia bilong ol 'electrode material' long ol 'substrates', na mekim gutpela 'thickness' na 'material distribution'.
Hai-Spid Operesen
Sapotim bikpela-skel prodaksen wantaim spit bilong 'coating' hariap na holim stretpela wok.
Multi-Layer Coating
Em i mekim wanpela o planti '-leia koting i dipen long ol disain rikwaemen bilong ol edvans bateri o haibrid eneji sistem.
Tempereja Kontrol
I gat ol sistem bilong hatim o draim ol samting bilong mekim ol samting bilong 'electrode' i pas gut.
Otomesen
Ol masin bilong nau i gat ol samting we ol i ken programim bilong stretim ol resipi, na dispela i mekim na ol i ken wokim gen na daunim rong bilong ol man.
Bikpela-prodaksen bilong bateri:
Insait long ol indastrial seting, ol masin bilong putim 'coating' em i bikpela samting long mekim ol bikpela '-' prodaksen bateri i save gut long hamas 'active materials' i mas stap long wanwan 'electrode'.
Wokim ol spesifik samting bilong bateri:
Sampela bateri i nidim sampela 'electrode'. Olsem, ol 'lithium-ion bateri we ol i save yusim long ol 'high-performance electric vehicles i nidim hariap 'ion conductivity' na bikpela 'energy density' long ol 'electrodes'. Wanpela stretpela 'electrode coating' we ol i kisim long rot bilong wanpela 'coating machine' inap long helpim long kamapim gut ol dispela samting.
Ol samting bilong wanpela masin bilong karamapim lektrod
Yunit bilong redim 'slurry'
Miksim na mekim 'electrode material slurry' i kamap wankain long mekim gutpela 'viscosity' na 'consistency'.
Het bilong Koting
Em i bosim wok bilong putim wara, maski long rot bilong 'slot-die', 'blade', o 'spray' teknik.
Sistem bilong lukautim sabstret
Lukautim wok bilong givim, strongim, na stretim ol 'current collector substrates' (olsem, 'aluminium foil' bilong ol 'cathode', kopa 'foil' bilong ol 'anode').
Sistem bilong draim
I rausim ol 'solvent' long 'slurry' yusim 'controled heating' o 'infrared drying systems'.
Sistem bilong skelim tikpela
Em i mekim ol samting i wankain na i stret long ol 'coated layers'.
Kontrol Panel
Intafes we yu ken programim bilong setim ol samting olsem spit, tempereja, na tiknes bilong 'coating'.
Trenspotim
Maski em i balus freit, ekspres diliveri, o si freit, mipela i ken stretim ol sipmen bihainim taim we ol kastoma i laikim. Mipela i helpim ol kastoma long askim long ol gutpela pe na stretim rot bilong kisim ol samting bilong yu long gutpela rot. Dispela i larim yu long bosim sediul bilong olgeta projek long inapim ol kago diman.
FAQ
Mipela i ol profesenel kampani bilong wokim na saplaim ol masin bilong 'electrode coating' long Saina, na mipela i save givim ol gutpela prodak we ol i wokim long laik bilong ol yet. Mipela i amamas long welkamim yu long baim masin bilong putim 'electrode coating' long faktori bilong mipela. Long kisim save long prais, yu ken ringim mipela.