Sevis Ovaviu
Silindrikel baterimasin bilong wokim ol 'electrode'em i bikpela samting bilong wokim ol 'lithium battery'. Ol i save yusim pastaim long prosesim ol 'coated' na draim 'positive' na 'negative' 'electrode sheet coils' long rot bilong ol 'precision machining processes' (inkludim ol step olsem 'tab punching') i go insait long ol 'continuous strips' we i inapim ol 'assembly requirements' bilong ol 'cylindrical battery'. Hai-presisen tab fomim, slitim, rausim das, gluim, na gutpela kontrol i givim strongpela as bilong kamapim ol hai-pefomens, hai-reliabiliti silindrikel litiam bateri, redi long ol wok bilong winding o laminasen bihain. Kwaliti bilong prosesing (olsem 'burr control' na 'dimensional accuracy') i save givim hevi long sefti na pefomens bilong bateri.
Ol wok bilong ol ikwipmen
Dispela masin em ol i save yusim long weldim ol 'lithium-ion battery electrodes';
1.Ol i weldim 'tab' na 'electrode', putim 'protective glue' long fran na baksait.
2.Dispela masin i yusim 'high-end Panasonic PLC control mode long mekim wok bilong rausim, katim, weldim ol 'electrode', 'front na back gluing', na 'rewinding', na dispela i sevim planti wokman, na dispela i daunim tru bagarap bilong man long 'electrode' long taim bilong prodaksen, wantaim bikpela welding efisiens, na ol 'upper glusing' i go daun (2);
3．Elektrod welding na aplikesen bilong tep, em i ken kamap otomatik long yusim long ol ful otomatik winding masin;
Dispela masin em i wanpela masin we i save wok gut tru long wokim ol 'electrode'. Dispela ikwipmen, wantaim wok bilong rolim ol 'electrode' na rausim ol 'electrode', i kamapim wok bilong kamapim ol 'electrode'.
Dispela masin i gat ol 'cathode' na 'anode' antap na daunbilo 'adhesive tapes', na 'positive tab adhesive'.
Olgeta hevi bilong pawa taim dispela masin i wok i gat wanpela 'alarm prompt function'.
Ol Ikwipmen we i go wantaim
Ikwipmenol teknikel mak
|
S/N |
Samting |
Paramita |
Toksave |
|
1 |
Longpela bilong wanpela 'electrode' |
300-1500mmfi |
Folem pasin bilong kastoma |
|
2 |
Stretpela ples bilong tab tep |
A: ±0.5mm |
|
|
3 |
stretpela longpela bilong tab |
B: ±0.5mm |
|
|
4 |
Asua long ples bilong weldim ol 'tab' |
C: ±0.5mm |
|
|
5 |
Tab welding deflection |
D: ±1 digri |
|
|
6 |
Tab leakage accuracy |
E: Liklik o wankain olsem ± 0.5 mm |
|
|
7 |
Tab welding tensil fos |
Bikpela o wankain olsem 10N |
Shunla |
|
8 |
Laip bilong het bilong weldim |
Gutpela 'electrode': 300,000 taim bilong 'grinding' wanpela taim |
Dabol-Sait |
|
9 |
Ol 'electrode' na 'tab cutting burrs' |
electrode Liklik o wankain olsem 0.015, tab Liklik o wankain olsem 0.025 |
|
|
10 |
Stretpela longpela bilong tep |
±0.5mm |
|
|
1 1 |
Prodak kwalifikesen reit |
9 8 .5% |
|
|
1 2 |
Reit bilong yusim |
95% |
Tasol sapos ol i stretim hevi insait long 10-pela minit |
|
1 3 |
Spit bilong prodaksen |
18650 bateri elektrod, prodaksen saikel em i olsem 28 - 35 PCS/min (wanpela tab) |
long longpela na bikpela bilong 'electrode' |
Ikwipmenyusim envairomen
1. Sais: 2 040 (L) × 1 050 mm (W) × 1689 mm (H)
2. Hevi: samting olsem 1100 KG.
3. Pawa saplai: AC220V, wanpela hap tasol; senis bilong voltej i liklik long ±10%; pawa: 5KVA.
4. Kompresen win: 0.4-0.7Mpa (4-7kgf/cm2), ron bilong wanwan kompresen win em 180L/min, na yutilisesen reit em 50%.
5. Tempereja bilong ples: 20-35 digri.
6. Relative humidity: 5-55%HR.
7. Klin bilong envairomen: i no ken liklik long Klas 100,000, na i no gat ges we i save bagarapim ol samting, wara o ges we i save pairap long en.
Meterielol spesifikasen na ol samting yu mas mekim
1,Ol samting bilong wokim:
|
Meteriel |
Rot bilong givim kaikai |
Longpela bilong samting (mm) |
Material width(mm) |
Tiknes bilong samting (μm) |
Maksimal ausait diamita (mm) |
Insait diamita (mm) |
||
|
Sais ranj |
Sais ranj |
i save larim |
Sais ranj |
i save larim |
||||
|
Tab |
Koil |
3 0- 70 |
3-6 |
0.1 |
100-150 |
2 |
ф 4 00 |
Ф 76.2 |
|
Electrode |
Koil |
300-1500 |
30- 65 |
0. 1 |
100-280 |
5 |
Ф 4 00 |
ф76.2 |
|
Protektiv tep |
Koil |
4 0- 70 |
5- 25 |
0.2 |
50-80 |
5 |
Ф 180 |
ф76.2 |
Ol samting yu nidim
1.Battery electrode : intermittent coating battery electrode , electrode aluminium foil thickness 5 ~ 20um , electrode coating roller press continuous slitting into specified width, width error ± 0.2mm, electrode meandering error less than ± 1.0mm /1000mm, and rereded with 3-inch reelel, diameter 400mm ; stretpela bilong 'reeling' ± 1.0mm; coating intermittent consistency error < ± 0.5mm (coating, slitting), tab welding blank width at least 2mm wider than tab ;
2.Ol i pasim 'adhesive tape' long bikpela bilong 'electrode', 'width error' bilong 'adhesive tape' em ±0.2mm (tep materiel), na em i no isi long brukim taim yu opim 'adhesive tape';
3.Tab width error: ±0.1mm, tab meander error: 0.2mm/500mm (tab material).
Ol toksave:
(1) Positif elektrod i weldim long wanpela longpela strip;
(2) Rot bilong painimaut em 'tensile test';
( 3 ) Dispela ikwipmen i givim tasol ol spesifikesen hap bilong 'acceptance model'.
Konfigurasen bilong ol bikpela samting bilong ikwipmen
|
S/N |
Nem bilong hap |
Man bilong wokim |
Stat |
|
1 |
silinda |
Yadek |
Saina |
|
3 |
Solenoid valve |
Yadek |
Saina |
|
4 |
PLC |
Matsushita |
Japan |
|
5 |
Servo Motor |
Panasonic/Hechuan |
Japan /Saina |
|
6 |
sensa |
KEYENCE /PANASOTIC |
Japan |
|
7 |
Skru stik, linear gaid |
Hiwin /TBI |
Saina |
|
8 |
Masin bilong weldim long 'ultrasonic' |
Populer Saiens |
Saina |
Ol Aplikesen Kes
Patna Kampani
