Sevis Ovaviu
Masin bilong katim bateri em i wanpela masin bilong presim ol bateri we i gat bikpela 'precision' na ol i wokim bilong wokim ol 'lithium-ion bateri electrode', we i gat ol 'anodes' (graphite, silicon-carbon) na 'cathodes' (LFP, NMC, LCO). Em i gat Φ400×450mm hardened chrome-plated rollers (HRC66-68, Ra<=0.02), em i save givim ±2μm tiknes stretpela mak long spit i go inap long 12 m/min wantaim maks roling fos bilong 200T. Dispela masin i gat infraret EPC koreksen (±0.1mm), PID tensen kontrol (±5N), na ol rola we i gat oil i hat (50-150 digri) bilong kisim wankain densiti.
Ol bikpela samting
45# ain freim
Wantaim 'wedge-type gap adjustment (0.001mm precision) na hydraulic pressurization (50MPa).
Katim arere otomatik
(300-420mm bikpela) nasistem bilong klinim rolabilong stopim 'graphite' long pas (bilong ol 'anode').
Mitsubishi PLCnatatskrin HMI
Long dijitel kontrol bilong spit, presa, na rol gap.
3-inch 'inflatable shafts'
Sapotmaks 300kg koil(φ500mm) wantaimLiklik o wankain olsem ±0.4mm 'winding alignment'.
Em i gutpela long wokim ol bateri bilong EV, dispela 5T masin (4.66×2.68×1.8m) i gat 99% pas reit. Ol toktok we planti manmeri i save laikim: masin bilong kalenderim ol 'electrode', 'battery roller press', 'lithium battery equipment', 'high-precision roller mill', na 'hot rolling machine'. Em i gutpela tru long R&D na wokim planti 'ultra-thin electrodes.
Samting bilong ol ikwipmen
|
S/N |
Nem bilong komponen |
Komposisen |
Namba (set) |
|
1 |
Bung bilong 'rack panel' |
Rak lektrik bokis, sait panel, instolesen panel, na ol narapela. |
1 |
|
2 |
Ol komponen we i op |
Rausim 'air shaft', rausim 'adjusting roller', 'locking cylinder', rausim 'correction', na ol narapela samting. |
1 |
|
3 |
Splaisim ol komponen bilong pletfom |
Presa rod silinda, presa rod, belt join tebol |
1 |
|
4 |
Ol tensen komponen we i no wok gut |
Tensen kontrola, tensen sensa, tensen rola |
1 |
|
5 |
Ol samting bilong draiv |
Draivim moto, draivim rola, draivim presa rola, presa reguleting mekanism, na ol narapela. |
1 |
|
6 |
Stretim 'roller assembly' |
Slitim fran adjusting rola mekanisme, slitim baksait antap stretim rola mekanisme, daunbilo stretim rola mekanisme, |
3 |
|
7 |
Tul holda asembli |
Mekanisme bilong 'cutter shaft' antap, 'lower cutter shaft' 'mechanism', 'adjustment roller mechanism', 'cutter shaft drive mechanism', 'dust removal mechanism' |
1 |
|
8 |
Ol samting bilong rausim das |
Masin bilong rausim das long holim tul, masin bilong rausim das bilong brus bilong paura bilong 'electrode' bihain long ol i katim |
3 |
|
10 |
Pres belt asembli |
Apa presa belt mekanisme, daunbilo presa belt mekanisme |
1 |
|
1 1 |
Ol samting bilong winding |
Winding differential shaft, winding pressure wheel, winding drive motor |
1 |
Ol bikpela samting
1, Unwinding mechanism
a) Dispela 'unwinding mechanism' i adoptim wanpela 'integrated design' na 'assembly benchmark' wantaim olgeta masin long lukim olsem olgeta 'unwinding electrode slitting' i stret;
b) Long adoptim indipenden unwinding koreksen na tensen sistem, pefomens bilong elektrod na tensen kontrol i stap gut moa;
c) Yusim ol gutpela samting na stretim gut 'structural design' bilong lukim olsem wok bilong ol samting na 'structural mechanics' i inapim ol samting yu mas yusim;
|
Dipatmen bilong rausim: |
3 ins 'air shaft' i op |
|
Diamita bilong opim: |
Maks Φ450 |
|
Koreksen kontrol rot: |
Manuel/otometik switsing |
|
Sistem bilong stretim: |
Fotoelektrik koreksen sistem; olgeta stretim strok 0-100mm ; |
|
Tensen Dipatmen: |
Tensen range: 50-200N Tensen kontrol accuracy: Liklik o wankain olsem ±1.5N Rot bilong bosim tensen: 'closed loop control' |
2, Tool holder mechanism
a) Micron-level 'machining accuracy', na i gutpela moa long mekim 'blade runout' i kamap stret;
b) Bearing seat we yu ken rausim i save helpim tru long senisim ol tul hariap;
c) Gutpela-tool holda we yu ken stretim, we inap long stretim 'blade engagement', bosim gut ol 'burr' na skruim laip bilong 'blade';
d) Ol i putim ol 'adjustable rollers' long tupela sait bilong 'knife holder' bilong helpim wok bilong stretim 'angle' bilong 'electrode' we i go insait na kam aut long naip, na long stretim hamas 'blade' i pas long stretim hevi bilong 'wavy edge';
e) Lain spit resio bilong antap na daunbilo kata i ken senis, na draiv i adoptim indipenden servo draiv. Ol i ken makim 'line speed ratio' long skrin bihainim 'slitting effect'.
|
Sliting cutter frame: |
Ol i no inap stretim 'upper cutter' na 'lower cutter' (bilong mekim wok i stret na rausim ol samting we i no kukim yet na ol i kukim pinis), na ol i ken stretim mak bilong kaikai |
|
Ol i ken senisim spit bilong lain bilong katim antap na daunbilo, na ol i ken makim gutpela spit bilong lain bihainim wok bilong katim na kamapim. |
|
|
Antap daunbilo kata i pas wantaim wanpela 'precision spacer' long stretim 'slitting width' (speisa 'thickness accuracy' em +/-0.002mm) |
|
|
I gat ol 'knife in and out adjustment rollers' long fran na baksait bilong 'knife holder', na antap na daunbilo 'cutter' i gat 'indipendent servo drive' |
|
|
Elektrod paura |
I no ken i gat ol pipia o pepa i stap ples klia long 'winding', na i no ken i gat ol samting i stap ples klia Dispela samting i gat ol rop na i bruk Arere bilong 'electrode' i gutpela na i no gat ol 'ruffles' (arere bilong en i senis liklik o wankain olsem 5%) |
3, Winding mechanism
|
Electrode mechanism: |
Tupela set bilong ol 'differential shafts' (3 ins) i wok long tanim |
|
Diamita bilong winding: |
Maks Φ 350 mm |
|
Rot bilong rausim magnetisasen |
1. Ol i putim wanpela magnetik stik baksait long masin bilong rausim das bilong rausim magnetism; 2. Plesmen distens namel long fran na baksait sait na ol samting bilong pasim sip em i ken senis long 5-10mm; 3. Strong bilong magnetik: 10000GS. |
|
Winding roller: |
Ol 'winding shaft' antap na daunbilo i gat wanpela set bilong 'pressing wheel mechanism', we i mekim 'winding' i stap gut na i stopim ol hevi olsem 'edge bursting' bilong 'roll'; |
|
Winding tensen hap: |
Tensen range : 50 - 100N kontrol stretpela: ± 1.5 N |
|
Straksa: Tupela set bilong ol 'winding differential shafts', na wanpela 'electric proportional valve' i bosim presa bilong 'differential shaft' |
4, Rot bilong rausim das
Olgeta masin 'vacuum' sistem i save yusim ol 'multi-'stej 'vacuuming' rot, olsem 'slitting cutter vacuuming' na 'double-sided brush powder vacuuming bihain long ol i katim. Pasin bilong 'brush vacuuming' i yusim rot bilong putim 'roller brush' na 'dast box'. Em i isi long rausim 'roller brush' na yu ken klinim long wanem taim yu laikim, na dispela i save daunim ol senis bilong 'electrode' na rausim das bilong 'electrode' bihain long yu katim.
|
Vakuum klina |
1. Em i gat 'centrifugal fan' + 'filter' na 'chassis'; 2. Pawa bilong fen 3 KW, volium bilong win 3500 kubik/H; 3. Filta ea praimeri filta; 4. Inlet diamita 90, spit bilong win 23 m/s. |
|
Rot bilong rausim das |
1. Rausim das bilong ol samting bilong katim, brukim i go long antap na daunbilo; 2. Tupela set bilong ol masin bilong rausim das long baksait long antap na daunbilo bilong helpim wok bilong rausim das; 3. 'Reverse roller brush vacuuming'; 4. Brus i save ron long wanpela 'stepper motor'; 5. Lower cutter i gat stretpela -lain filt + 'vacuum duct'; 6. Integreted paiplain saksen. |
Ol Aplikesen Kes
Patna Kampani
