Dispela speselis 'ultrasonic welder' i stap daunbilo long 'hot press' na em i stretim hevi bilong koneksen long wanpela 'consolidated cell core'. Hot-jeli rol we ol i presim i soim wanpela 'tab stack' we i strong moa na i stap gut. Welda i joinim stret 'aluminium interconnect' (olsem wanpela 'lead tab') long dispela hap we ol i redim pinis. Ultrasonic energy em i gutpela tru long hia, long wanem, em i kamapim wanpela metalurgical bond we i no gat ol hap we i melt gen o kamapim 'thermal distortion' we inap long bagarapim 'calibration' bilong 'hot press'. Dispela i mekim na bikpela intanel intafes namel long 'active electrode stack' na 'external current path' i strong long sait bilong masin na i gat gutpela pawa, na i pinisim 'core sub-assembly' pastaim long em i go insait long 'cell casing' proses.
Ol teknikel paramita rikwaemen
1.Ol spesifikasen bilong prodak: 20K6000W
2. Ol spesifikasen bilong sais bilong sel: (tiknes * bikpela * hait inkludim kava plet)
Bateri blueprint model: 100Ah/200Ah280AH/314Ah
3. Ol bikpela teknikel paramita
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wok |
Nem |
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SZO-2060 |
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1. As samting |
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1.1 Katod |
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1.1.1 As Samting (Elektrod) |
Aluminium foil |
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1.1.2 Bes (Electrode) Tiknes |
12-16um |
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1.1.3 Pad (Terminal) Material |
Ol aluminium tab |
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1.1.4 Waia |
0.2 |
|
1.2 Anode |
|
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1.2.1 Sabstret (Elektrod) Samting |
kopa foil |
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1.2.2 Tiknes bilong sabstret (elektrod) |
6-8um |
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1.2.3 Pad (Terminal) Material |
Nikel anod |
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1.2.4 Pad (Terminal) Tiknes |
0.2 |
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2. Bateri sel |
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2.1 Rot bilong samapim |
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2.2 Maksimum namba bilong ol leia bilong 'overlapping' (Aksepsen kraeteria) |
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2.3 Tiknes bilong sel |
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3. Pole ear welding |
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3.1 Pole Ear Welding Method |
80 leia |
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3.2 Pole Ear Welding Direction |
Vertikal o horisontol |
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3.3 Longpela bilong Weld |
18 |
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3.4 Weld bid width |
5 |
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3.5 Taim bilong Weldim |
2S |
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3.6 Ol poin bilong weldim |
2 lain |
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3.7 Presa |
0MPa i go long 1 MPa, yu ken stretim |
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3.8 Taim bilong stretim |
0 i go inap 60 seken, yu ken stretim |
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3.9 Laip bilong weldim pes |
Bikpela o wankain olsem 100,000 |
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4. Welding het standet |
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4.1 Welding Het Materiel |
Ol i kisim hai-spid ain |
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4.2 Hait bilong welding poin |
1mm |
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4.3 Welding Spot/Ripple Distribution |
Het bilong weldim antap i gat wanpela stretpela o rais-paten teksa, na daunbilo mol i gat wanpela mesh paten. |
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4.4 Hait bilong weldim pes long het bilong weldim |
＞5mm |
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4.5 Longpela bilong het bilong weldim |
Bikpela o wankain olsem 130mm |
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4.6 Ol welding pes bilong het bilong weldim i stap |
2 |
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4.7 Rot bilong putim het bilong weldim |
bikpela |
|
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4.8 Adjustable amplitude range |
Hap-weiv 20~40um |
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5. Transdusa |
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5.1 Frekwensi difrens namel long ol transdusa |
Liklik o wankain olsem 400Hz |
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5.2 Difrens bilong 'impedance' namel long ol 'transducer' |
Liklik o wankain olsem 4Ω |
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5.3 Difrens bilong kapasiti namel long ol transdusa |
Liklik o wankain olsem 400PF |
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5.4 Insulation resistans bilong transdusa na haus |
Bikpela o wankain olsem 30MΩ |
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5.5 Pawa Tolerans |
6000W+ (peak) |
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6. Ultrasonik jenereta |
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6.1 Rot bilong bosim frikwensi |
Yu ken senisim 'frequency' bilong en |
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6.2 Konstan Amplitude Fanksen |
Senisim pawa saplai konstan voltej konstan karent (konstan amplitude) |
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6.3 Amplitude infinitely adjustable |
Stretim oltaim |
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7. Ol prodak |
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7.1 Lukluk |
Nogat giaman solder, nogat penetrasen, nogat lik, strongpela welding, na layered penetration |
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7.2 Ol Kraeteria bilong kisim |
Long sait bilong teknoloji, bikpela samting bilong skelim em olsem 'welding effect' i inapim ol samting we man i wokim i laikim na i givim gutpela mak bilong prodaksen |
|
|
8. Disainim laip bilong ol ikwipmen |
8-10 yia |
Ol samting bilong ikwipmen (prodaksen lain)
1. Wok prinsipel bilong ol ikwipmen
Transdusa i save senisim 'ultrasonic frequency high-pawa 'oscillation signal' i go long 'frequency' bilong 'mechanical energy', we ol i save putim long 'interface' bilong 'metal sheet' we ol i laik weldim, na bai 'metal sheet' i hat hariap long 'interface', na bihain ol liklik hap insait long 'metal lattice' i save kirap, na ol 'molecules' i stap long 'interface' bilong 'metal sheet' i go insait long narapela narapela na weldim wantaim.
2. Straksa bilong ol ikwipmen
Masin bilong weldim ol ain i gat ol 'ultrasonic generator', 'transducer', 'mold', 'pneumatic parts', 'frame' na ol narapela samting.
3. Ol Spesifikasen bilong Pefomens bilong Divais
|
kain yunit |
supasonik frikwensi |
Pawa bilong Ultrasound |
presa |
taim bilong weld |
voltej |
weit |
|
SZO-2060 |
20KHz |
6000W |
0.2-0.8MPA |
Liklik long 0.6S |
380V/50Hz |
60KG |
4. Ol samting bilong divais
Ol samting bilong wok bilong JHN2060
A. I gat ol gutpela 'constant current' na 'voltage circuit' teknoloji, we i gat 'ultrasonic amplitude' we yu ken senisim oltaim;
B. I gat wanpela gutpela ICS kebinet kontrol sistem we i gat sekenderi 'ultrasonic' teknoloji, na dispela sistem i save mekim otomatik self-sekim taim em i stat, na i save mekim gutpela 'vibration segmentation', i save givim otomatik treking, na i save sapotim signal transmisen i go long masin.
C. Front-mekanikal straksa i gat wanpela German X-taip gaid rel sistem, we i mekim gutpela wok tru.
D. proteksen sistem:
Voltej proteksen sistem (opereting voltej ranj 360V-400V); i lukautim autput pawa bilong masin na wok frikwensi bilong en long taim bilong otometik voltej stebilisesen.
⑵ Ovalod proteksen sistem; Proteksen bilong 'overcurrent'; ⑷ Otomatik kompensesen bilong pawa saplai frikwensi i no stap gut; (5) Fidbek bilong welding ovalod proteksen signal
E. Olgeta samting bilong skelim samting long ol ikwipmen i mas yusim ol 'metric units'.
F. Kompiuta data monitoring na data upload.
G. Gutpela ICS Sistem
Smat sip dijitel seket, hai-densiti integresen bilong sentral prosesing sistem, milisekon sempling kontrol.
H. Gutpela 'amplitude segmentation' wantaim 'automatic tracking'
Insait long 0-1000ms taim, ol i ken putim 'amplitude' long 1% i go long 100% long stretim gut ol narapela wok bilong weldim, bai masin i ken ron olsem yu laikim.
I. Sistem pawa-long self-tes na otomatik frikwensi sekim
Bihain long ol i senisim o stretim 'welding head', ol i no nidim long stretim gen sistem (ol narapela domestik kampani i mas painim 'resonant frequency' bilong jenereta olsem wanpela olpela redio).
J. Otometik frikwensi traking long taim bilong operesen
Long taim bilong wok, welding het na transduser frikwensi bai senis wantaim senis bilong tempereja na lod. Jinhe Neng 'intelligent welding machine' inap long painim na bihainim 'resonant frequency' bilong 'transducer' long olgeta hap, na dispela i mekim na 'transducer' i wok oltaim long 'resonant state', na dispela i mekim wok bilong ol ikwipmen i wok gut, na 'welding' i stap gut na i gutpela moa.
K. I gat planti rot bilong weldim wantaim strong na gutpela taim
Ol kain kain welding mod i save bihainim ol kain kain welding proses rikwaemen long kisim gutpela welding ifek.
L. 7-20 welding paramita i ken stap pastaim
7-20 'welding parameters' i ken stap pastaim long bihainim ol narapela 'welding process' rikwaemen, na opereta i ken kisim bek ol data bilong weldim, we i mekim wok i kamap gutpela moa.
M. 7-inch HD tats skrin
Wanpela bikpela HD human-masin tats skrin wantaim gutpela jat operesen intafes.
N. Dijitel piksa bilong wok bilong weldim na piksa bilong wok bilong weldim
Welding ifek i kamap long rot bilong data long hai-definisen human-masin tats skrin, na wok bilong weldim i kamap long wanpela kev, olsem na ifek i kamap tru tru long data.
O. Ol risal bilong weldim autput yusim ol standet komunikesen protokol
Ol i ken salim ol welding data i go long monitoring kompyuta bilong kwaliti Mong Kok, bai ol i ken painim ol welding data na daunim mak bilong bagarap.
P. Sistem Sekyuriti Proteksen na Monitoring
Smat sistem proteksen i save lukautim divais bilong yu long bagarap. (Olpela model bilong ol narapela domestik bren i save bagarap planti taim bikos ol i no stretim gut.)
Q. Alarm autput na reset fanksen
Yu ken putim ol narapela narapela 'alarm value' long mekim 'quality control' i stap gut.
R: Setim multi-level paswod proteksen
Yu ken putim multi-level paswod proteksen long separetim 'administrator debugging interface' na 'operator interface'.
5. Sais bilong divais
5.1 Sais bilong jenereta (longpela x bikpela x antap): 515mm x 410mm x 170mm; hevi: 30~48KG.
5.2 Sais bilong het (longpela x bikpela x antap): 480mm x 200mm x 480mm; hevi: 30-45kg.
6. Piksa bilong ol ikwipmen: (Dispela piksa em bilong lukluk tasol, i stap aninit long prodak tru)
7. Lis bilong ol ikwipmen
|
namba bilong oda |
Nem bilong ogenaisesen |
wok |
namba |
|
1 |
jenereta bilong ultrasonik |
Wanpela 'frequency conversion device' we i save senisim 'industrial frequency current' i go long 'oscillating current' wantaim 'ultrasonic frequency' bilong 20KHz |
1 set |
|
2-01 |
Vibresen sistem-transdusa |
Piezoelectric effect i save senisim 'ultrasonic frequency electric energy' we i go insait long jenereta i go long 'mechanical vibration energy' |
1 brens |
|
2-02 |
Vibration system-amplitude rod |
Senisim 'amplitude' |
1 brens |
|
2-03 |
Vaibresen sistem-weldim het |
Putim strong bilong masin long hap bilong metal pepa we yu laik weldim |
1 |
|
3 |
Rak (Het) |
Ol samting bilong masin na 'pneumatic' bilong wanpela 'fixed vibration system' |
1 set |
|
4 |
Konektim kebol |
Konektim 'ultrasonic jenereta' long 'rack' (het) |
2-pela samting |
Ol spesifikasen bilong disain bilong ol bikpela samting bilong ikwipmen
1.Circuit seksen (wok na rot bilong kamapim)
|
namba |
Nem bilong komponen |
Wok na implementesen |
|
1 |
swit bilong bikpela pawa |
Bosim bikpela pawa saplai |
|
2 |
AC kontakta |
Bikpela pawa karent koneksen |
|
3 |
Senisim Mod Pawa Saplai |
Stabilisim voltej na karent (konstan amplitude) |
|
4 |
Ultrasonic Generator-Mein Bod |
Kamapim ol lektrikel signal we i save seksek. |
|
5 |
Ultrasonik jenereta-pawa amplifaia modul |
Pawa amplifaia. |
|
6 |
Ultrasonik jenereta-autput trensfoma |
Autput 'oscillation signal' na 'impedance matching'. |
|
7 |
Kontrol Panel-LOGO |
Wok Sediul Kontrol |
|
8 |
Program Kontrola Panel-LOGO-TD Intafes |
operesen panel |