Otometik Staking Masin

Ol i wokim dispela 'Otomatic Stacking Machine' bilong wokim ol 'lithium-ion' bateri sel we i wok gut tru. I yusim wanpela gutpela Z-folding mekanisme, na masin i save senisim ol 'positive' na 'negative' 'electrode sheets' wantaim ol 'separator films', na dispela i mekim na ol 'layer' i stap stret na i gat gutpela 'structural integrity'. Ol bikpela samting em olsem wanpela 'servo-driven robotic handling system, 'real-time tension control, na 'ultrasonic thickness detection' bilong stopim 'double-sheet pikap o rongpela ples. Wantaim spit bilong bungim ol samting i stap aninit long o wankain olsem 2.0 seken long wan wan hap na stretpela bilong stretim insait long ±0.5mm, dispela masin i givim gutpela wok na i stap wankain. Em i gutpela long ol klinrum envairomen, em i sapotim ol sel dimensen we yu ken senisim na i gat wanpela 'uptime rate' we i winim o wankain olsem 98%. Mekim wok bilong wokim ol bateri i go antap wantaim dispela gutpela, otomatik staking solusen.

1.Ol samting bilong ikwipmen

Piksa bilong glu tep

Ol bikpela samting

Sistem straksa komposesen na tok klia:

3.Introdaksen bilong ol Ejensi

3.1 Rack Module:

Dispela sistem i gat tripela bikpela samting: bikpela 'rack structure', wanpela 'standardized mounting plate', na wanpela HMI yunit. Rak straksa i save givim straksa sapot long olgeta ikwipmen. Dispela plet bilong putim samting, ol i wokim long 25mm-tikpela ain plet, em i wok olsem wanpela ples bilong putim na makim ol narapela sabsistem. HMI yunit i save bosim wok bilong ol ikwipmen.

3.2 Positif/negatif elektrod bokis mekanisme:

3.2.1 Bokis bilong ol samting i gat wok bilong rausim das na stopim planti hap.

3.2.1 Positif na negatif elektrod materiel bokis eria na koreksen tebol eria i stap wanpis long daunbilo i go antap long stopim kros-kontaminesen bilong ol positif na negatif elektrod materiel.

3.3.2 Konfigurasen bilong wanwan posisen pletfom: 1-pela 'suction port', 1-pela 'dust removal fan' we i stap wantaim 'negative electrode', na 1-pela 'ultrasonic detector' ol i yusim long painimaut sapos i gat tupela pepa bilong 'electrode'. Alarm na shutdown bai kamap taim yu painim planti pepa.

3.3.3 Rektifikesen yunit i gat wanpela das saksen pot na wanpela das saksen fen long sait bilong pulim das i pundaun.

3.3.4 Wok bilong putim na senisim 'electrode plate' i no ken bagarapim arere bilong 'electrode plate'.

3.3.5 Stretpela mak bilong putim ± 0.1mm.

3.4 Rot bilong holim ol samting long han:

3.4.1 Manipulator i save ron long wanpela 'servo motor' bilong mekim 'reciprocating motion' i ken kamap gen.

3.4.2 Ol i putim wanpela 'integral dust cover' long 'mechanical hand guide rail' na 'screw rod' bilong pasim das long pundaun long 'electrode sheet'.

3.4.3 Electrode sheet manipulator i gat wanpela 'vibration function'. Sapos 'electrode sheet retrieval' i no inap, em i ken pulim gen. Sapos yu traim planti taim, wanpela alam bai toksave long opereta long stretim hevi.

3.5 Rot bilong rausim 'diaphragm':

3.5.1 Passive unwinding bilong diaphragm: Passive unwinding, alarm bilong sot bilong ol samting taim ol samting i no inap.

3.5.2 Tensen kontrol sistem i save bosim tensen long taim stret long rot bilong stretim presa silinda na floting rola, na kontrol ranj bilong tensen bilong diaphragm em 10-150N.

3.5.3 Ol i putim olgeta samting bilong rausim 'diaphragm' long 'correction platform'. Koreksen sensa i gat stretpela mak bilong ±0.1mm, stretpela mak bilong stretim sistem em ±0.2mm, na mak bilong stretim em ±20mm.

3.5.4 Ol i putim wanpela masin bilong rausim 'diaphragm' bilong pasim 'diaphragm' long kisim bagarap long das 'electrostatic adsorption'.

3.6 Bikpela rot bilong foldim pletfom:

3.6.1 Mota i save bosim 'stacking platform' long apim na daunim. Ol i putim 'lifting mechanism' long namel bilong 'stacking platform', olsem na 'stacking platform' i kisim wankain strong taim ol i presim. Taim 'stacking thickness' i go antap, ol i save daunim isi isi 'stacking platform' bilong mekim 'stacking height' i no senis, na ol i ken makim 'descending speed' bilong 'stacking platform'.

3.6.2 Yu ken stretim presa bilong masin bilong presim tablet bilong mekim na bai i no gat bagarap i kamap long plet bilong elektrod na daiafram.

3.7 Rot bilong katim 'diaphragm':

3.7.1 Hot-kating asembli i gat wanpela 'heating nickel-chromium blade bilong katim, na dispela i mekim isi long senisim.

3.7.2 I no gat ol bruk, 'warping', 'drawing' na ol narapela samting i kamap long 'membrane' bihain long ol i katim.

3.7.3 Laip bilong 'cutting blade' em moa long 100,000 taim (ol i save senisim wanpela taim long wanpela mun).

3.8 Mobail mekanisme bilong masin bilong katim:

Rot bilong katim ol samting bilong mobail fon i save pasim sel long tebol bilong laminatim i go long hot katim posisen, na bihain i save senisim sel i go long adhesive mekanisme bilong mekim wok bilong karamapim glu bihain long hot katim i pinis.

3.9 Rot bilong pasim ol samting:

3.9.1 Bihain long hot kating i pinis, yusim wanpela han bilong robot long rausim sel, putim i go insait long glu aplikesen stesin, na yusim wanpela presa blok long pasim sel long dispela proses

Sel i stap insait long wanpela 'clamped state'.

3.9.2 Bateri sel i pas long sait U-seip glu, tep i flat, na 'diaphragm' i no gat ol liklik mak.

3.9.3 Yu ken stretim longpela bilong glu.

3.10 Rot bilong givim kaikai long ol sel:

Han bilong wokim samting i putim sel we i gat raba long en antap long pletfom bilong wokim samting.

3.11 Kava bilong lukautim;

3.11.1 Kava bilong ol ikwipmen em ol i wokim long aluminium profail na akrilik plet, wantaim strongpela straksa na gutpela siling.

3.11.2 Olgeta dua bilong karamapim ol i gat ol 'access control switch', na ol i stopim wok taim ol i opim dua.

Ol samting bilong ikwipmen

4.1 Ol piksa bilong lektrikel seket (ol i kam wantaim ol ikwipmen).

4.2 Ol standet pat na bikpela konfigurasen tebol (Apendiks).

4.3 Lis bilong ol hap we i no gat strong.

4.4 Lis bilong ol samting we i no stret.