Mekim gut wok bilong wokim ol bateri wantaim JD-ZDP-2020 Otometik Staking Masin. Ol i wokim bilong Z-fold electrode-separator asembli, dispela sistem i bungim ol 'precision robotics', 'thermal cutting', na 'U-type taping long givim ol 'battery cells' we i no gat bagarap long en. Dispela masin i gat ol samting we i no inap senis, rausim das otomatik, na kontrol bilong 'tension' we yu ken stretim, na dispela masin i save stap klin na wok gut. Em i save sapotim planti kain sel sais (2.5-75mm tiknes, 60-200mm bikpela) na i save kamapim gutpela 'yield rate' we i winim o wankain olsem 99.5%. HMI we i isi long yusim na i larim yu long stretim na sekim ol paramita. Maski em i bilong R&D o mas prodaksen, dispela masin bilong bungim ol samting i save mekim wok i spit, stret, na i stap longpela taim, na i bihainim ol standet bilong ol indastri long wol.
1.Ol samting bilong ikwipmen
|
Namba bilong oda |
Spesifikasen projek |
JD-ZDP-2020 |
|
1 |
Tiknes bilong sel T |
2.5-75mm |
|
2 |
Sel width W |
60-200mm |
|
3 |
Longpela bilong sel LC |
100-220mm (i no inkludim hait bilong yau) |
|
4 |
Spit bilong bungim ol pepa |
Liklik o wankain olsem 2.0s/pcs |
|
5 |
Stretpela wok bilong stretim namel long 'electrode sheet' na 'diaphragm' |
Sentral deviesen i liklik long 0.5mm (longitudinal) |
|
6 |
Inter-gap alignment accuracy |
±0.3mm |
|
7 |
Singel-pea alignment accuracy |
±0.4mm |
|
8 |
Stretpela wok bilong 'electrode sheet' |
±0.5mm |
|
9 |
Taim bilong pinisim helpim sel |
Liklik o wankain olsem 30s |
|
10 |
Namba bilong ol leia |
Makim |
|
11 |
Autsosing ol 'diaphragms' |
Nogat |
|
12 |
Tok bilong pinisim |
Edge package U-belt |
|
13 |
I stap (namba bilong ol bagarap we i kamap long ol ikwipmen) |
Bikpela o wankain olsem 98% |
|
14 |
Pas reit (i no gat ol samting i no gutpela) |
Bikpela o wankain olsem 99.5% |

Piksa bilong glu tep
Ol bikpela samting
Sistem straksa komposesen na tok klia:
|
Namba bilong oda |
Nem bilong komponen |
Namba |
Stori |
|
1 |
Modul blok |
1 |
Givim sapot na refrens bilong putim ol ikwipmen |
|
2 |
Positif/negatif elektrod materiel bokis asembli |
2 |
Wanpela positif na wanpela negatif bokis bilong ol samting (standet long wanwan masin) |
|
3 |
Ol samting bilong posisen bilong ol 'electrode' we i gat gutpela/negatif |
2 |
Ol i putim 'electrode' antap long 'positioning platform' bilong mekim 'mechanical' na stretpela 'positioning' |
|
4 |
Mekenikel handel materiel hanling yunit |
2 |
Robot han i save kisim ol samting long bokis bilong putim ol samting na putim i go long namba tu ples bilong putim ol samting, na bihain em i save muvim ol i go long ples bilong bungim ol samting. |
|
5 |
Diaphragm unwinding assembly |
1 |
Mota i save bosim 'diaphragm' long lusim na i gat wok bilong stretim olgeta samting |
|
6 |
Bikpela laminesen tebol asembli |
1 |
Ol 'positive' na 'negative' elektrod na 'diaphragm' i stap long wanpela Z- seip |
|
7 |
Diaphragm cutting assembly |
1 |
Ol i save katim 'diaphragm' wantaim wanpela hotpela naip, na i no gat wanpela bruk o 'curl' bihain long ol i katim |
|
8 |
Feeding manipulator assembly |
1 |
Putim sel long 'stacking table' i go long 'hot cutting mechanism', na putim long 'hot cutting' posisen i go long 'adhesive mechanism' |
|
9 |
Adhesive assembly |
1 |
Ol i karamapim arere bilong sel bilong bateri wantaim U-seip tep, na namba bilong ol U-seip tep yu ken makim. |
|
10 |
Sel fiding asembli |
1 |
Putim sel we i gat koting insait long 'feeding platform' |
|
11 |
hud |
1 |
Givim wanpela gutpela ples bilong divais wantaim 'access control' |
|
12 |
navar |
1 |
PLC bas kontrol, tats skrin na baten operesen mode em i adoptim |
3.Introdaksen bilong ol Ejensi
3.1 Rack Module:
Dispela sistem i gat tripela bikpela samting: bikpela 'rack structure', wanpela 'standardized mounting plate', na wanpela HMI yunit. Rak straksa i save givim straksa sapot long olgeta ikwipmen. Dispela plet bilong putim samting, ol i wokim long 25mm-tikpela ain plet, em i wok olsem wanpela ples bilong putim na makim ol narapela sabsistem. HMI yunit i save bosim wok bilong ol ikwipmen.
3.2 Positif/negatif elektrod bokis mekanisme:

3.2.1 Bokis bilong ol samting i gat wok bilong rausim das na stopim planti hap.
3.2.1 Positif na negatif elektrod materiel bokis eria na koreksen tebol eria i stap wanpis long daunbilo i go antap long stopim kros-kontaminesen bilong ol positif na negatif elektrod materiel.
3.3.2 Konfigurasen bilong wanwan posisen pletfom: 1-pela 'suction port', 1-pela 'dust removal fan' we i stap wantaim 'negative electrode', na 1-pela 'ultrasonic detector' ol i yusim long painimaut sapos i gat tupela pepa bilong 'electrode'. Alarm na shutdown bai kamap taim ol i painim planti pepa.
3.3.3 Rektifikesen yunit i gat wanpela ples bilong pulim das na wanpela fen bilong pulim das long sait bilong pulim das i pundaun.
3.3.4 Wok bilong putim na senisim 'electrode plate' i no ken bagarapim arere bilong 'electrode plate'.
3.3.5 Stretpela ples bilong putim ± 0.1mm.
3.4 Rot bilong holim ol samting long han:

3.4.1 Manipulator i save ron long wanpela 'servo motor' bilong mekim 'reciprocating motion' i ken kamap gen.
3.4.2 Ol i putim wanpela 'integral dust cover' long 'mechanical hand guide rail' na 'screw rod' bilong pasim das long pundaun long 'electrode sheet'.
3.4.3 Electrode sheet manipulator i gat wanpela 'vibration function'. Sapos 'electrode sheet retrieval' i no inap, em i ken pulim gen. Sapos yu traim planti taim, wanpela alam bai toksave long opereta long stretim hevi.
3.5 Rot bilong rausim 'diaphragm':

3.5.1 Passive unwinding bilong diaphragm: Passive unwinding, alarm bilong sot bilong ol samting taim ol samting i no inap.
3.5.2 Tensen kontrol sistem i save bosim tensen long taim tru long rot bilong stretim presa silinda na floting rola, na kontrol ranj bilong tensen bilong diaphragm em 10-150N.
3.5.3 Ol i putim olgeta samting bilong rausim 'diaphragm' long 'correction platform'. Koreksen sensa i gat stretpela mak bilong ±0.1mm, stretpela mak bilong stretim sistem em ±0.2mm, na mak bilong stretim em ±20mm.
3.5.4 Ol i putim wanpela masin bilong rausim 'diaphragm electrostatic' bilong pasim 'diaphragm' long kisim bagarap long das 'electrostatic adsorption'.
3.6 Bikpela rot bilong foldim pletfom:

3.6.1 Mota i save bosim 'stacking platform' long apim na daunim. Ol i putim 'lifting mechanism' long namel bilong 'stacking platform', olsem na 'stacking platform' i kisim wankain strong taim ol i presim. Taim 'stacking thickness' i go antap, ol i save daunim isi isi 'stacking platform' bilong mekim 'stacking height' i no senis, na ol i ken makim 'descending speed' bilong 'stacking platform'.
3.6.2 Yu ken stretim presa bilong masin bilong presim tablet bilong mekim na bai i no gat bagarap i kamap long plet bilong elektrod na daiafram.
3.7 Rot bilong katim 'diaphragm':

3.7.1 Hot-kating asembli i gat wanpela 'heating nickel-chromium blade bilong katim, na dispela i mekim isi long senisim.
3.7.2 I no gat ol bruk, 'warping', 'drawing' na ol narapela samting i kamap long 'membrane' bihain long ol i katim.
3.7.3 Laip bilong 'cutting blade' em moa long 100,000 taim (ol i save senisim wanpela taim long wanpela mun).
3.8 Mobail mekanisme bilong masin bilong katim:

Rot bilong katim ol samting bilong mobail fon i save pasim sel long tebol bilong laminatim i go long hot katim posisen, na bihain i save senisim sel i go long adhesive mekanisme bilong mekim wok bilong karamapim glu bihain long hot katim i pinis.
3.9 Rot bilong pasim ol samting:

3.9.1 Bihain long hot kating i pinis, yusim wanpela han bilong robot long rausim sel, putim i go insait long glu aplikesen stesin, na yusim wanpela presa blok long pasim sel long dispela proses
Sel i stap insait long wanpela 'clamped state'.
3.9.2 Bateri sel i pas long sait U-seip glu, tep i flat, na 'diaphragm' i no gat ol liklik mak.
3.9.3 Yu ken stretim longpela bilong glu.
3.10 Rot bilong givim kaikai long ol sel:

Han bilong wokim samting i putim sel we i gat raba long en antap long pletfom bilong wokim samting.
3.11 Kava bilong lukautim;
3.11.1 Kava bilong ol ikwipmen em ol i wokim long aluminium profail na akrilik plet, wantaim strongpela straksa na gutpela siling.
3.11.2 Olgeta dua bilong karamapim ol i gat ol 'access control switch', na ol i stopim wok taim ol i opim dua.
Ol samting bilong ikwipmen
4.1 Ol piksa bilong lektrik seket (ol i kam wantaim ol ikwipmen).
4.2 Ol standet pat na bikpela konfigurasen tebol (Apendiks).
|
Namba bilong oda |
Nem bilong komponen |
Ol man i wokim |
|
1 |
silinda bilong win |
Yadek |
|
2 |
magnetik swits |
insait long kantri |
|
3 |
linear guide rail |
HIWIN |
|
4 |
Han/linear skru |
HIWIN |
|
5 |
Servo motor/drive |
Hui Chuan |
|
6 |
ilektromagnetik valv |
Yadek |
|
7 |
PLC |
KEYENCE |
|
8 |
sensa |
Panasonnic |
|
9 |
fibre-optical |
KEYENCE |
|
10 |
tatsim skrin |
Viluton |
4.3 Lis bilong ol hap we i no gat strong.
|
Namba bilong oda |
nem |
model |
namba |
yunit |
|
1 |
potoelektrik swits |
PM-L25 |
2 |
PCS |
|
2 |
helpim rilei |
RXM2LB2BD DC24V 8 pin |
1 |
PCS |
|
3 |
ilektromagnetik valv |
Adak |
1 |
PCS |
|
4 |
magnetik swits |
D-M9BL |
1 |
PCS |
|
5 |
'vacuum slot' |
PAG15 |
2 |
PCS |
|
6 |
molybdenum filament |
2 |
M |
4.4 Lis bilong ol samting we i no stret.
|
Namba bilong oda |
Nem bilong samting (data) |
ol kopi |
taim bilong salim |
toktok |
|
1 |
Ol spesel tul bilong stretim na lukautim |
1 set/yunit |
Long taim bilong givim |
Heks ki 1 set/pc |
|
2 |
Buk bilong Operesen bilong Divais: (wantaim ol dispela samting) 1. Diskripsen bilong ol ikwipmen na buk bilong skulim ol; 2. Buk bilong Mentenens na Mentenens bilong ol Ikwipmen: Introdaksen long wok bilong ol ikwipmen; Jeneral mekenikel layout diagram, komponen asembli diagram; spesifikasen bilong mentenens bilong grisim |
1 set |
Diliveri o ikwipmen Pastaim long givim na yusim |
|
|
3 |
Lis bilong putim na setifiket bilong kwalifikesen bilong prodak |
1 set |
Long taim bilong givim |
|
|
4 |
Elektrikel skematik |
1 kopi |
Pinis bilong waranti Bihain long kisim ful pemen |
|
|
5 |
Ol piksa bilong ol hap we i no strong na ol spesel hap |
1 kopi |
Long taim bilong givim |
Sampela hap we i no strong tumas i stap insait long PDF sais droing |








