Indastriel Staka Masin

Spesifikasen

Dispela indastrial staka masin i save mekim wok bilong Z-folding staking wokflo bilong ol prismatik sel i kamap otomatik. Dispela wok i stat wantaim 'automatic fiding' bilong ol 'anode' na 'cathode' pepa long ol magasin na wok bilong rausim 'separator film'. Wanpela 'central robotic unit' i save kisim stret olgeta 'electrode', na wanpela 'patented folding mechanism' i save kamapim wanpela 'continuous separator' "Z" we i karamapim olgeta 'layer'.

Bihain ol i putim olgeta wan wan 'electrode' insait long 'fold separator pocket' wantaim gutpela 'alignment', na wokim 'stack' leia bihain long leia. Ol bikpela in-lain inspeksen sistem i save sekim posisen bilong olgeta pepa, na sakim ol komponen we i no stret long mekim gut olsem i no gat wanpela 'defect stacks'. Taim ol i pinisim, ol i save 'compact' pinis 'stack' i go long wanpela mak we ol i makim pinis na ol i save putim i go long narapela stesin bilong putim 'casing'. Dispela 'seamless', 'closed-loop' proses i no gat wok long han, i mekim gutpela wok, na i mekim olgeta 'battery core' i stap gut na i stap wankain.

As tingting bilong wok bilong ol masin

Dispela masin i yusim wanpela han bilong robot we i save muv i go i kam long kisim ol 'electrode sheets' long ol 'negative' na 'positive electrode hoppers'. Long rot bilong sekenderi posisen, ol i save putim ol pepa long 'stacking platform'. Dispela 'stacking platform' i save muv i go long lephan na raithan long kisim ol 'negative' na 'positive' 'electrode sheets', na long wankain taim em i wokim wanpela 'Z-'shaped 'winding' bilong 'separator film'. Dispela proses i save kamap gen long pinisim wok bilong bungim na bungim olgeta bateri sel.

Wokflo:
Ol 'positive' na 'negative electrode robotic arms' i yusim ol 'saction cup' long kisim ol 'electrode sheets' long ol 'material trays'. Bihain long ol i putim stret long wanpela seken posisen mekanisme, ol i save putim ol pepa antap long 'stacking platform'; ol i opim 'separator film', na i go insait long wanpela 'tension control mechanism', na ol i putim i go insait long 'stacking platform'; 'stacking platform' i save muv i go i kam long putim 'separator film' bilong putim 'electrode'; bihain long ol i pinisim wok bilong bungim ol samting, ol i kisim han bilong robot i go long narapela hap, ol i katim 'heat-'sepereta film, na ol i putim 'adhesive' long en; sel we i pinis i go long ples bilong rausim ol samting na putim long wanpela trei.

Ol Samting Bilong Ol Ikwipmen

1) Ausait bilong dispela ikwipmen i gat wanpela 'aluminium profile' antap freim na wanpela 'square tube' daunbilo sapot freim, we i gat tripela -dimensenel linear disain we i luk nais na isi long lukautim;
2) Tupela 'positive' na 'negative electrode' i gat wanpela 'material slots' tasol;
3)Ol 'electrode sheets' i gat wanpela 'secondary positioning mechanism', na ol i yusim wanpela 'positioning method' wantaim ol 'movable side stops' we i stap long namel bilong 'electrode sheets', na dispela i daunim tru bagarap bilong ol 'electrode sheets' na i no inap long kisim ol 'side stops' long taim bilong rausim 'post-shaping sheet';
4)Staking robotik han i save ron long wanpela hai-spid linear servo module, na i save kisim hai-spid, stebol, na stretpela posisen;
5) Robot han bilong 'vacuum pick-and-place system em i stebol na yu ken bilip long en, wantaim otomatik konfemesen na memori fanksen bilong mekim gut o nogut wok bilong lukautim ol samting;
6)Servo-kontrolim wok bilong putim bek tebol bilong putim ol samting, na dispela i mekim na ol i save putim hariap na stretim ol samting.
7) Tensen bilong rausim 'diaphragm' i stap wankain, na 'web guiding' i save mekim 'neat' na wankain 'winding';
8) Wanpela 'programable logic controller' (PLC) em ol i yusim long mekim otomatik kontrol, na wanpela 'touch screen' i givim wanpela 'user-friendly interface;
9) Namba bilong ol 'stacked layers' i ken stap pastaim;
10) Em i gat wanpela 'stacking quantity memory function' na 'production statistics function', we yu ken putim long 'touch screen';
11) Em i gat olgeta 'manual debugging' na 'automatic operation' wok;
12) Olgeta hap bilong wok i gat proteksen long freim bilong masin na ol sefti dua, na dispela i mekim masin na ol wokman i stap gut.
13)Olgeta straksa bilong masin i isi, wok bilong en i seif na i stap gut, kontrol bilong en i gutpela, na wok bilong en i gutpela.

Ol bikpela samting na wok bilong en

1)Material feeding mechanism: Singel material chute konfiguresen;
2) Separator film feeding na koreksen mekanisme: Tensen shaft bilong putim ol samting na tensen rola bilong rausim ol samting, wantaim otomatik stretpela stretim bilong rot bilong ol samting;
3)Pick-na-place motion mechanism: Senisim lephan na raithan samting long kisim na putim, we wanpela servo motor-i bosim hai-spid linear mosen modul i draivim, na senisim namel long material hopper, sekenderi posisen tebol, na staking tebol;
4)Staking tebol mekanisme: Servo motor-kontrolim lifting na daunim staking tebol, wantaim servo motor kontrol bilong reciprocating motion namel long ol positif na negatif electrodes, bungim ol electrodes na foldim separator film long wanpela Z-seip;
5)Klamping mekanisme: Servo motor-driven klamping mekanisme bilong X-Y baidaireksenal kompaun mosen, klemping na putim ol 'electrodes' na 'separator film';
6)Electrode pick-and-place mechanism: Wanpela silinda i bosim wanpela 'vacuum suction cup' long kisim na putim ol 'positive' na 'negative electrode' long olgeta hap;
7) Rot bilong putim tep: Wanpela masin bilong redim ol samting i save katim tep i go long wanpela mak na putim long pinis bilong sepereta film bilong pasim bateri sel long lus;
8) Unloading mechanism: Ol i salim ol hot-presim bateri sel i go long ples bilong rausim ol samting, na wok bilong bungim na bungim ol samting i kamap otomatik.
9) Kontrol bilong pawa:
Em i yusim wanpela 'programable logic controller' (PLC) bilong 'automatic control' na wanpela 'touch screen' bilong 'human-machine interface'. Em i gat tensen kontrol, otomatik deviesen koreksen, na wanpela hai-spid servo mosen kontrol modul.

Ol spesifikasen bilong ol ikwipmen na ol teknikel parameta

1. Ol samting yu mas mekim long stretim
• Input Power: 380V±10%-50Hz; Pawa: 10 KW
• Tempereja bilong ples: 5 digri -45 digri
• Compressed Air Source: 0.5-0.7Mpa 0.5m3/min
2. Sais bilong ol samting: Longpela x Bikpela x Hait ≈ 2550 x 2650 x 2050 mm
3. Hevi bilong ol samting: Samting olsem 3.5 T
4. Ol samting yu ken yusim: (Ol pepa bilong elektrod) longpela 100-330mm, bikpela 80-180mm
5. Ol 'electrode Sheet Feeders': 1 'negative electrode', 1 'positive electrode'
6. Rot bilong autput: Han bilong robot i save putim ol pepa long wanpela ples we i no senis, na em i save bungim ol pepa long en
7. Rot bilong rausim: Aktiv tensen rausim wantaim 'expansion shaft', stretim otomatik, kontrolim tensen
8. Diamita bilong rol bilong samting: < 200mm
9. Bateri sel i pinis: 5-22mm
10. Stretpela wok bilong separeta: Liklik o wankain olsem ±0.3 mm (lain bilong pes bilong pinis)
11. Electrode stacking accuracy: Liklik o wankain olsem ±0.5mm (senta deviesen veliu)
12. Separator na electrode staking accuracy (longitudinal): Liklik o wankain olsem ±0.3 mm (senta deviesen veliu)
13. Spid bilong bungim ol samting: Liklik o wankain olsem 2.0 seken/hap